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Työntekijä kävelee keskellä BRIONEN joustavaa Flexcell-tuotantosolua ohutlevytuote kädessään. Vasemmalla näkyy kuitulaserilla tehtyjä laserosia pöydällä, oikealla P4-taivutusautomaatti ja takana särmäyspuristin.

Excellent competitiveness in the manufacture of sheet metal components

FLEXIBLE PRODUCTION OF SHEET METAL 

FIBRE LASER + AUTOMATED PANEL BENDER + PRESS BRAKE MACHINE = EXCELLENT COMPETITIVENESS IN THE MANUFACTURE OF SHEET METAL COMPONENTS

When combined, the automated panel bender P4Lean and the B3 ATA press brake machine create a flexible FlexCell production cell for the bending of sheet metal components. The sheet metal cell combines the best features of an automated panel bender and a press brake machine. Brione has also integrated in the cell the extremely fast L5 fibre laser with automated bending. The sheet metal blanks are cut with the L5 fibre laser and directly moved to the cell for bending without any intermediate storage. That is why our sheet metal production is so uniquely flexible and efficient.

Dimensional accuracy is top-notch: with our production cell, we can manufacture our customers’ sheet metal components in one go without any separate test pieces.  The automated P4 panel bender and the B3 ATA press brake machine use active MAC angle correction in measuring the bend. The measuring and self-correcting unit ensures that the accuracy of the bends in all of the sheet metal components is just right, starting from the first piece.

Salvagnini flexible bending cell: FlexCell - The innovative solution for cell manufacturing
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Salvagnini flexible bending cell: FlexCell - The innovative solution for cell manufacturing

Salvagnini once again demonstrates its innovative spirit and its key role in the development of sheet metalworking technologies by following Industry 4.0 guidelines and presenting a number of new solutions in Hanover, designed to take process efficiency to the next level and, once again, allow the company to become the new technological benchmark in the reference sector.
Salvagnini flexible bending cell: FlexCell
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Salvagnini flexible bending cell: FlexCell

The Flexcell is a solution that starts with bending and can be extended upstream to cutting, too, to optimize the workflow management of a cell comprising two or more stand alone machines, controlled entirely by the single proprietary OPS software. ABOUT OUR CHANNEL Our channel explains how we can help companies cut, punch, bend, and panel sheet metal. Our sheet metal working machines include punching machines, combi machines, lasers, press brakes, panel benders, flexible manufacturing systems for Industry 4.0 and lean manufacturing. Subscribe to youtube.com/c/Salvagninigroup/ CHECK OUT OUR OTHER VIDEOS https://youtube.com/playlist?list=PLdTTsC72p9yBdDf8C7BUHqsy9KqmfY1AA https://youtube.com/playlist?list=PLdTTsC72p9yCzvLkoU7yaCL_ZqelR1YNg FIND US AT https://www.salvagninigroup.com/ FOLLOW US ON SOCIAL Linkedin: https://www.linkedin.com/company/salvagnini/ Facebook: https://it-it.facebook.com/SalvagniniGroup/ Instagram: https://www.instagram.com/salvagninigroup/ Pinterest: https://www.pinterest.it/salvagninigroup/ TikTok: https://www.tiktok.com/@salvagninigroup/

VIDEOS OF THE FLEXCELL SOLUTION

Prosessikuvaus Brionen työstä suunnittelusta kokoonpanoon. Kuvassa myös eri ohutlevytuotteita.

SUPERIOR BENEFITS

Superior benefits of the flexible FlexCell production cell in the manufacture of sheet metal components: 

  • Improved profitability

  • No need for separate set-up times for bending

  • Extremely fast piece-specific processing times

  • No need for separate test pieces

  • Flexible LEAN production plan

  • Short lead time and uninterrupted production 


Check whether your products could be manufactured with our flexible FlexCell production cell.

Salvagnini L5 särmäyspuristin ja Brionen työntekijä joka työskentelee ohutlevytuotteen kanssa.

HIGH-QUALITY TECHNOLOGY

The B3 ATA and the P4lean are equipped with an automatic tool changer. This eliminates the tool set-up time and clearly improves the sheet metal component lead time. In this case, the order in which products are processed does not influence the output, which leads to excellent competitiveness and profitability for our customers also in the manufacture of very small production batches. 

Processing programmes for all the machines in the FlexCell are remotely programmed from the office. The operator can focus only on production. OPS software combines an automated panel bender, a press brake machine and a fibre laser into one unit. OPS ensures that the tool settings for the machines in the next stage are correct and shows the progress of the work to the operator on a large display.
 

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